Club Car 48V 220/20A Controller Regen

New 220 Amp solid state speed controller For Club Car 48-volt electric 1996-1997 that were updated from recalled factory black T-shape controller.   

• For Club Car with IC3645SH4D22 controller
• We suggest replacing your solenoid also.

To prevent damaging this new unit on install, we offer a checklist to go over on your cart to help understand why the orgianl unit might have failed.   

CHECK MOTOR WINDINGS: 

 Set your VOM to RESISTANCE (Ω). 
 With your motor disconnected, measure A1 to A2.  This must measure BETWEEN .3Ω and 1Ω. 
 With your motor disconnected, measure F1 to F2.  This must measure BETWEEN 1Ω and 2Ω. 
 With your motor disconnected, measure A1 to F1.  This must measure OPEN. 
 With your motor disconnected, measure F1 to motor case.  This must measure greater than 5MΩ. 

CHECK MAIN SOLENOID:  Disconnect all wires from the main solenoid. 
 Set your VOM to RESISTANCE (Ω). 
 Measure the solenoid coil.  This must measure NO LESS than 180Ω. 
 Connect VOM leads to the main solenoid lugs. 
 Attach jumpers from main battery positive and negative to the coil (small terminals). 
 Meter must jump from infinity to LESS THAN .3Ω. 
 Remove jumpers and reconnect solenoid wiring from the harness.  (If suppression diode is present, 
The non-banded side must go to the blue/white wire – from pin 11 from controller.) 

CHECK THE CART WIRE HARNESS: 
 Check the connectors on the wire harness for corrosion, loose, broken, burnt or missing pins. 
 Repair or replace pins as necessary. 

IF ANY OF THE ABOVE ITEMS ARE NOT WITHIN THE SPECIFICED RANGES THE CONTROLLER WILL FAIL.                 
THESE ITEMS MUST BE CORRECTED BEFORE THE CONTROLLER IS INSTALLED OR WARRANTY WILL BE VOID. 

Cross Ref #'s

CC101887901 CC1018879-01R CC1018879-01-R CC101887901-R CL7012765 CTA000029435 CTA0000-29435 GEIC3645SH4D222C1R GEIC3645SH4D222C1-R GEIC3645SH4D222C2 GEIC3645SH4D222C2-R HU4200172 HY4075651 HY4200172 MBA000029435 MBA0000-29435 SH4D222C2 SYIC3645SH4D222C2-R YP582075540 YT550073476